Real-time monitoring
Stream every sensor into a synchronized model of your plant, with sub-second signal latency.
(a) Industrial digital twin platform
Your plant,
simulated
in real time.
Velixagen builds a living digital twin of your operations—monitoring every signal, predicting failure before it happens, and optimizing throughput continuously.
Live · Unit 04 · Reactor Loop
14:32:07 UTCThroughput
1,248
▲ 4.2%
Predicted OEE
91.3%
target 90%
Anomaly risk
Low
next 6h
Pressure · kPalive
38%
Less unplanned downtime
12 min
Faster fault diagnosis
91.3%
Predicted OEE accuracy
2.4×
Faster scenario simulation
(b) Engineered modules
Four systems, one twin.
Each module is a self-contained engine sharing a single source of truth across your operation.
Failure prediction
Forecast degradation weeks ahead and surface the exact component most at risk.
Scenario simulation
Test demand spikes, outages, and new recipes against the twin before touching hardware.
Continuous optimization
Close the loop with setpoint recommendations that lift throughput and cut energy.
(c) How it works
From raw signal to optimized setpoint.
Step 01
Connect
Ingest PLC, SCADA, and IoT feeds into a unified, time-aligned data model.
Step 02
Model
Build a physics-informed twin that mirrors your system's true behavior.
Step 03
Optimize
Run simulations and push recommendations back to the floor in real time.
(d) Industries
Built for heavy industry.
Chemical & refining
Reactor stability and yield optimization.
Energy & utilities
Grid balancing and asset health.
Metals & mining
Process prediction across smelters.
Advanced manufacturing
Line-level throughput and quality.
See your twin in action.
Book a 30-minute session with our engineering team and watch a live simulation of your process.